湖北中烟工业有限责任公司;
【背景和目的】YL43滤棒成型机组现有的微波技术无法检测识别加热卷烟生产过程中带有铝箔卷纸的复合滤棒,利用视觉成像检测原理设计复合滤棒视觉检测剔除系统。【方法】通过视觉成像检测复合滤棒不同单元的成像灰度差异,区分复合滤棒不同单元的特性,对复合滤棒成型过程中出现的拼接间隙过大、相位偏移、单元缺失及单元错位缺陷棒进行在线检测及剔除。【结果】以湖北中烟武汉卷烟厂生产的“普通卷纸包裹的常规醋纤单元+铝箔卷纸包裹的发烟段单元”二元复合滤棒为对象进行测试,结果表明拼接间隙≥0.5mm、相位偏移≥1mm、单元缺失或单元错位的不合格复合滤棒均能进行剔除,缺陷检测精度可达0.1 mm,检测准确率≥99.5%(α=0.005),剔除准确率100%。
99 | 0 | 36 |
下载次数 | 被引频次 | 阅读次数 |
[1]杨再勤,毛新彦,宋金砖,等.一种电加热卷烟“2+2”卷制-复合-接装工艺[P].湖北省:CN113287799A, 2021-08-24.YANG Zaiqin, MAO Xinyan, SONG Jinzhuan, et al. Electric heating cigarette‘2+2’ rolling-compounding-connecting process:CN113287799A[P]. 2021-08-24.
[2]国家烟草专卖局.特种滤棒第2部分:复合滤棒活性炭-醋纤二元复合滤棒:YC/T 223.2—2014[S]. 2014.YC/T 223.2—2014 Special filter rod—Part 2:Composite filter rod—Activated charcoal-acetate dual filter rod[S].
[3]傅靖刚,张建超,吴钊,等.红外线光电检测系统在三元复合滤棒成型过程中的应用[J].烟草科技,2017, 50(8):85-90.FU Jinggang, ZHANG Jianchao, WU Zhao, et al. Application of infrared photoelectric detection system to triple filter rod production[J]. Tobacco Science&Technology, 2017, 50(8):85-90.
[4]赵宝生.复合滤棒成型机组微波检测剔除系统的设计应用[J].烟草科技,2012(8):15-17, 21.ZHAO Baosheng. Design and application of microwave detection&rejection system in filter combiner[J]. Tobacco Science&Technology, 2012(8):15-17, 21.
[5]卢晓波,徐海,朱俊召,等.小批量生产模式下柜式先进先出卷烟储存输送装置的改进[J].烟草科技,2023, 56(05):1020-106.LU Xiaobo, XU Hai, ZHU Junzhao, et al. Improvement of cabinet style first in first out cigarette storage and conveyor device in small batch production mode[J]. Tobacco Science&Technology, 2023,56(05):102-106.
[6]胡国昌,王诗太,邓俊芳,等.基于计算机视觉的吸烟行为分析方法及系统[J].中国烟草学报,2023, 29(6):102-112.HU Guochang, WANG Shitai, DENG Junfang, et al. A smoking behavior analysis method and system based on computer vision[J].Acta Tabacaria Sinica, 2023, 29(6):102-112.
[7]刘军,辛秋生,李文灿,等.基于加权K-means与GhostNet融合改进YOLOv4的卷烟厂物料输送巷道异物视觉检测方法[J].中国烟草学报,2023, 29(5):42-48.LIU Jun, XIN Qiusheng, LI Wencan, et al. Improved YOLOv4visual detection method of foreign bodies in material delivery roadway of cigarette factory based on the fusion of weighted K-means and GhostNet[J]. Acta Tabacaria Sinica, 2023, 29(5):42-48.
[8]叶松涛.接装纸涂胶在线检测及剔除系统的设计应用[J].烟草科技,2012, 45(03):25-27.YE Songtao. Design and application of online detecting and rejecting system for tipping paper gluing[J]. Tobacco Science&Technology, 2012, 45(03):25-27.
[9]李钰靓,杨帅,范礼峰,等.基于机器视觉的烟支搭口夹杂缺陷在线检测方法[J].烟草科技,2023, 56(02):93-98.LI Yuliang, YANG Shuai, FAN Lifeng, et al. Online inspection of cigarette seam defects based on machine vision[J]. Tobacco Science&Technology, 2023, 56(02):93-98.
[10]芶小珊.基于数字图像处理技术的条码图像二值化处理[J].无线互联科技,2022, 19(23):97-99.GOU Xiaoshan. Binary processing of bar code image based on digital image processing technology[J]. Wireless Internet Technology, 2022, 19(23):97-99.
[11]李旭,赵文杰,杨凯达.基于小目标预提取的OTSU分割方法[J].红外技术,2013(8):492-496.LI Xu, ZHAO Wenjie, YANG Kaida. OTSU segmentation method based on small target pre extraction[J]. Infrared Technology, 2013(8):492-496.
基本信息:
DOI:10.16472/j.chinatobacco.2024.005
中图分类号:TS43;TP391.41
引用信息:
[1]卢晓波,徐海,朱俊召等.复合滤棒成型机组视觉成像检测剔除系统的设计应用[J].中国烟草学报,2025,31(02):30-38.DOI:10.16472/j.chinatobacco.2024.005.
基金信息:
湖北中烟工业有限责任公司科技项目“单通道轮式线性复合技术研发及应用”(2022JSXX4WH2B036)